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VS150B-18

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近年来，随着智能制造的推进，越来越多的制造企业在进行着工厂自动化及信息化的改造，通过导入大量自动化设备，减少人力以降低成本，建置信息化平台，实现工厂的设备管理、生产管理和质量管理。然而在经过改造升级后，许多用户会发现，自动化设备和管理软件之间的沟通效果不佳，软件平台没有发挥最大功效，软件平台与设备之间，需要专业的对接。某耐火材料企业就遇到了这样的困难，为此，台达为其量身定做了智能生产管理系统解决方案，充分升级其自动化和信息化系统，让软件平台与设备的对接更加有效，帮助该企业实现有效升级。
　　此企业为一家制造生产耐火材料的龙头企业，其原有的生产方式采手工作业的模式。由于耐火材料的生产现场粉尘很大，环境十分恶劣，伴随着近年来招工的难题，该企业不得不进行自动化和信息化的改造。
　　通过自动化改造后，该企业显着提升现场设备的自动化水平，并全面提升产品生产的质量和效率。例如，该企业的混料造粒车间，原有的混炼机、造粒机、压力机等设备的操作方式均为手动启停，经过改造后，全部改为自动化控制，更加精确；同时现场设备控制器品牌较多，在进行维修保养时成本较高，自动化技术改造也解决了这个问题。
　　另外，改造前的工厂也无法进行必要生产信息的准备采集。如其窑炉车间内有多台传统工艺窑炉，设备操作以操作人员经验为主，通过人工控制开关阀的数量来控制天然气的流量以及升温、降温时间，显然无法做到精准、定时、定量控制，不仅无法获得详细的数据，也是一种能源的浪费。
　　台达采取制造可视化管理平台（DIAMMP）为核心，构建智能生产管理系统解决方案，为客户混料造粒车间及窑炉车间进行了机联网可视化改造，帮助客户实现生产制造过程中的透明化、可视化、智能化、无纸化等，实现生产制造的柔性化及先进的节能管理，达到整体升级的目的。
　　DIAMMP 是一种生产设备综合管理平台，它可以针对产线的各种运行状况信息、制程设备进行全方位的可视化管理，包括生产直通率、设备使用和运作效率、预防维护、及时警报等功能，可协助客户提高整体产能和管理效率，是实现智能生产的重要元素。
　　方案实施后，台达制造可视化管理平台（DIAMMP）通过温度传感器、数据采集仪表等采集现场设备（如混炼机、造粒机、压力机等）的生产数据，并将其传给上位管理系统，向管理人员提供相关数据显示、记录、分析等工作的必要参考，例如窑炉温度的变化曲线、对转速的需求、统计分析设备的线平衡和稼动率等，实现对生产线及各个机器设备运行状态的实时监控。
　　同时，该解决方案还可实现对生产中出现的异常状况进行实时提醒及处理。例如，对故障进行报警管理，通过短信或E-mail将报警信息发送给工作人员，以实现故障的快速处理；还可通过数据的管理，预防产品品质问题发生，对设备做点检和维护保养操作，延长设备使用寿命。
通过台达解决方案，为客户带来的效益还包括：
　　●利用台达PLC实现设备自动控制，实现混炼机、造粒机低速、中速、高速运转时间的精确控制，提升产品质量；
　　●通过台达的自动控制算法实现压力机升压、卸压时间的精确控制，降低不良率；
　　●实现窑炉温度的自动控制，提高生产效率，减少天然气的浪费；
　　●配料车间的产能由每月76吨提升到每月150吨，不良率由5%下降到1%；
　　●混料车间的不良率由10%下降到3%。
 

IC675PDM881 Profibus Station IP67 24VDC Positive Logic 8 Inputs / 8 Outputs 0. 5A

IC754VBI06MTD View Intermediate 6 inch Mono Touch DC Blank

IC756XWC001 DV Linux Web Client Runtime, 1 User

ControlLogix/1756 System 1756-OH8I 90-146 VDC ISOLATED 2 AMP OUTPUT 8 PTS (36 PIN)

Industrial Computers 6189V-FANFIL3 FAN FILTER (700R) 5-PACK (MACHINE MOUN)

Distributed I/O 1794-TB32S TERMINAL BASE FOR 32 POINT MODULES - SPRING CLAMP

Communications 1786-TPYR CONTROLNET Y-TAP/RIGHT ANGLE

Operator Interface 2711-K10G16L1 PV1000 GRAYSCALE KEY, DF1 & RS232 PRINT

Support 6500-PS7COINJS SUPT RENEWAL CONTRACT FOR 6500PS7COINJ

Support 9358-PLTMATHR SUPT REINSTATEMENT CONTRACT FOR 9358PLTMATHENE

Support F1785-ENETSERB FIRMWARE UPGRADE FOR 1785-ENET COMMUNICATION MDL

RSI Software Products 9301-2SE2200PTE RSVIEW32 WORKS 300 (PORTUGUESE)

RSI Software Products 9701-VWSB000FRU3 RSV SE STATION 250 - UNLTD DISP UPGRADE (FRENCH)

RSI Software Products 9399-DATAUG RSDATA (OCX) USERS GUIDE

Motion Control 2098-IPD-HV150 HIGH VOLTAGE DRIVE, 34A/68A, ULTRA5000

BC5002TAW0000 12 Inch Inbligence Industrial Computer - Bundled - Standard Series - w/ Windows 2000

IC300CBF000 FOX Fiber Cable Pair, 0.5M

IC752DTX350 DataPanel 35, 2 x 20 VF message center, used DataDesigner to program messages

MTR-3S43-G-R-0-C-SRR Servo Motor Nema56C with Seal

ZA06B-6079-K814 Motor power straight connector for B22/2000is motor

20BE2P7A0AYNAND0 PowerFlex 700 AC Drive 2.7 A at 2 Hp 20B

20G14TC567JN0NNNNN PowerFlex 755 AC Packaged Drive

25-RF035-DL PowerFlex 520 34.8A 230V EMC Filter Kit

2711P-RW7 PanelView Plus CE Accessory

FRN 2 2 P11S-4CX 3 4 KVA 44A 22KW 3相AC380V/50Hz/60Hz

AR22V2L-11E4R 急停带灯开关 1开1闭 DC24

ATV-58HD33N4 22

VXIpc-882

PCLD-8115D

超微 X9SCA

CONEXANT FUSION 878A

HSB-660S

DIO-2416

1492-SPM1B100 MCB Supplementary Protector 10 A

直流电源 6EP1322-1SH02 100/240VAC 输入，12VDC/4.5A 输出

20AC015A0AYNANC0 PowerFlex 70 AC Drive 20A

GA647TPD000 Proficy GlobalCare Assist for CIMPLICITY HMI ProServer No Limit Development and Runtime System

GP647IFPRRN00300 GCP iFIX Profsnl SCADA 300 I/O Run

IC600CB502RR Advanced Logic Control Module

IC647HSTCS20000KM Historian Enterprise Corporate Server 20,000,000 Points (M4 Key)

IC647TRT950 CIMPLICITY HMI Server 5000 I/O Runtime System

IC693PWR328 Power Supply, 48 Vdc, Standard. Battery not included. Battery is now included in the CPU backplane box.

IC756MDV010J-99 DV Draw Dvlpnt on Alpha OpenVMS, Japanese, Version 9.9

MicroLogix 1000/1761 System 9399-RLD300GR RSLOGIX 5000 GETTING RESULTS GUIDE

PLC-5/1771 System 1771-NR HIGH RESOLUTION ISOLATED ANALOG MODULE

Distributed I/O 1794-ACNR15 REDUNDANT MEDIA ADAPTER FOR CONTROLNET

Communications 9351-WKTSRT INTERCHANGE FOR WINDOWS RUNTIME

Operator Interface D6190-6.5.34 CONTROLVIEW HYDRAULICS CONF.& OPERATION MANUAL

Support 9358-BA10S SUPT RENEWAL CONTRACT FOR 9358BANT10ENE

Support 9392-CDRSRUU UPGRADE TO ENGLISH/RUSSIAN BUNDLE

RSI Software Products 9324-RL0100PTE RSLOGIX 500 STARTER PORTUGESE CD

RSI Software Products 9301-2SE3500U3R UPGRADE: OUT-SUPT: RSVIEW32 RUNTIME 300 TO 100K

RSI Software Products 9356-STD2300U2R UPGRADE: OUT-SUPT: RSSQL STAND.300 TAG TO 1500 TAG

Motion Control Y-1002-2-H00AA MOTOR,SERVO,0.17 NM,4500RPM,ENCDR,230V,0.91KG

5004-24 Obsolete - Message Center. 1 Line, 15MM, Green VFD. 24VDC. NEMA 4

IC200CHS111 I/O INTERPOSING RELAY STYLE, FUSED 16 PT

IC694MDL741 OUTPUT MODULE 12/24 VDC 0.5AMP 16 POINT NEGATIVE LOGIC

MSI-WEB-100 Web or Excel Reporting Clients 100 Pack

VSPCSE-ANLYST VisualSPC SE Analyst

20BD052A0AYNANC0 PowerFlex 700 AC Drive 52 A 40 Hp 20B

20G11LC1K2JN0NNNNN PowerFlex 755 AC Packaged Drive

22D-D6P0H204 PowerFlex 40P- 2.2 kW (3 HP) AC Drive

140EIA92100C Quantum AS-I MASTER模块, 1通道,CC

290E-FBZ-G1-3 Direct Online Starter

MK2P-I 24VDC，110VAC，220VAC，2开2闭，触点7.5A

1756-M12 LOGIX5555? 750K内存

PXIe-4080

PCI-1243U

Euresys Picolo Alert B0

CONTEC GP-IB(PCI)FL

ISA IOD-48S

205-E2402-00

1492-PBC8 Power Distribution Block Accessory

中央机架 6ES7400-1TA01-0AA0 UR1 机架 用于中央控制器和扩展单元,18 槽

2097-CONN1 Kinetix 300350 Memory Spare Connector

EDS-308-MM-ST-T C1 D2 6-port 10/100, 2 port multi-mode ST fiber (-40 to 75 deg C op temp)

GFK-1295 Control User's Manual

IC220ACC104 MOTOR STARTER POWER BRIDGE

IC647BWI020 Batch Opt: WorkInstruction Medium Server Pak (20 Units)

IC647PRTKIT005M Proficy Portal Enterprise Edition Starter Kit 5 User (M4 Key)

IC693DNM200 DeviceNet Master Module

IC756ADV001J-97 DV Development - AIX Op Sys Addt'l User, Japanese, Version 9.7

MSI-ELECTRONICSIG Electronic Signature

SLC/1746 System 1746-RT31 REPLACEMENT TERMINAL BLOCK

Distributed I/O 1738-OB2EM12 24VDC 2 SOURCING OUTPUTS WITH M12 CONNECTORS

Communications 1788-FFCT CONTROLNET-FIELDBUS CONFIGURATION TOOL

Operator Interface 2711-NMCD MEMORY CARD RETAINER PV550 TOUCH

Support 9302-RT3S SUPT RENEWAL CONTRACT FOR 9302RT3

Support 9324-RL5300ESS SUPT RENEWAL CONTRACT FOR 9324RL5300ES

DeviceNet Products 2706-P42R INVIEW MESSGE DISPLAY. 1 OR 2 LINE, 12 OR 20 CHAR

RSI Software Products 9301-2SE3353PTE RSVIEW32 RUNTIME 5K WITH RSLINX (PORTUGUESE)

RSI Software Products 9326-AD5UENE RSAUTOMATION DESKTOP 5 USER

Motion Control MPG-A010-091M24 MOTOR,SERVO,GEAR RATIO 91,35NM,65RPM,MULTI,BRK

Silver Series 1785-V30B VME PLC 5/30 CONTROLLER, 32K WORD SRAM

HE693PBM101 Profibus DP master module for Series 90-30.

IC660BLC003 Cable w/Connectors Belden 9182 3 Ft

QPI3D200S2P/B QUICKPANEL COLOR 10.5" STN BLANK

ST-5212 STXi Serial Interface module RS-232C, 2 Channels

20BC1P3A0AYNANC0 PowerFlex 700 AC Drive 20B

20F1AGE077AN0NNNNN PowerFlex 753 AC Packaged Drive

22B-A2P3N114 PowerFlex 40- 0.4 kW (0.5 HP) AC Drive

140DDI35300C Quantum 开关量DC输入,32点,24VDC,4组隔离,CC

284D-FVD4P0B-10-CR-EMI DeviceNet Variable Frequency Drive

E3JM-10M4T 10m,分离式, 触点输出3A带ON/OFF延时?电源同上

MIC-2750 16 ch ,光隔DO板,自带端子

PXI-2542

Prox-1510-GOC

ADTECH 众为兴 ADT-8948

C805MCP.2

JUKI-752-R3-SUN

PCI-9014

1492-MCAA210 10 A UL489 Miniature Circuit Breaker

1494U-K31 1494U 30A-100A Hardware Kit

软启动器 3RW44552BC44

CBL-1C-ET-20 Encoder cable for MTR-1216 or MTR-1221 or MTR-1231 series stepping motors. 20 feet

GF-0196S-10/OBG Connecting FlashCable to Brown & Sharpe Digit Dial plus (Owens Brockwa y OEM),10 ft.

IC200TBX123 Tool box, 23 point (IC200UAL006) 24VDCIn/Relay Out, 2 Analog In/1 Anal og out, AC powered (requires AC power), VersaMax DataPanel DP45 with Programming software and cables, (IC640VPS002,IC752DDZ000, IC200CBL555, IC646MPM001)

IC646TBSPMPS200 Smart Process Monitoring Process+ server 200 loops

IC647NRX005 CIMPLICITY HMI System Sentry 5 Connection

IC693ACC328 Utility Update Software

IC752BDT100 DataPanel 240E, GE Fanuc Label, 240x128 LCD with CCFT backlight. 6x8 Matrix Resistive touch screen with text, bitmaps, bar graphs, real tim e clock. Includes PC/104 capability. UL, cUL, CE, UL1604

IC800VMCP030 Power cable for 100 W to 750 W VersaMotion servo motors- 3 meter

SLC/1746 System 1746-OV8 DC OUTPUT MODULE FOR PROGRAMMABLE CONTROLLER

Industrial Computers 6189V-25HDDSA VERSAVIEW SHOCK ASSEMBLY FOR 2.5" HARD DRIVE

Application-specific products 6556-SPV600 PV600 KIT FOR SCBK3 PRESS KIT

Operator Interface 2711-B6C2 PV600 COLOR KEY&TOUCH, DH485

Support 9301-2SE2350R SUPT REINSTATEMENT CONTRACT FOR 93012SE2350

Support 9307-EM64MGRS SUPT RENEWAL CONTRACT FOR 9307EM64MGRENE

DeviceNet Products 1734D-IB8XOB8ES 24 VDC 8 SINK IN 8 SOURCE OUT, DNET COMMS, SPRING

RSI Software Products 9301-2SE250PTU3R RSVIEW32 WORKS 300-100K UPGRADE OUT-SUPT (PT)

RSI Software Products 9358-BNT60U1 UPGRADE: IN-SUPT: RSBATCH 03 TO 60

Motion Control MPL-B330P-MJ22AA MOTOR,SERVO,4.18 NM,5000RPM,MULTI,460V,5.0KG

Motion Control 2090-U3BB-DM12 BREAKOUT BOARD, CN1, ULTRA3000 DRIVE MOUNTED

GFK-0631 90-30 I/O Link Interface User's Manual

IC641VUG301 Logicmaster Subbion to VersaPro Upgrade

MSCPX-10640498 Marathon Exp CPU - 233 MHz CPU, 64M, 4G, Win98, 2 ISA and 2 PCI/ISA expansion slots

PSPC-DC50 Prof Shop Floor SPC DC 50 User

20BC015A0AYNAND0 PowerFlex 700 AC Drive 20B

20F11FC030JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-KITCON-D032 Kinetix 5700 55mm Dual Axis Connectors

2711P-RBB15 PanelView Plus Accessory

280-PWRM35H-M3 ArmorStart Three-Phase Power Media

CQM1-ID212 输入16点. 24V DC

研华 PIC-610P-PIV 6006LV/P4 2.0G/256M/40G/1.44M/52XCD/KB/MOUSE/USB

PCI-6033E

EBC550

HK-3516

Inetl D865GBF/D865PERC

nterface PCI-7212C

PCI-MIO-16E-4

1492-JTC3T IEC 2-Ckt Thermocouple Blk,Type T,2.5mm

1492-XIM20120-16RF Connection Products

软启动器 3RW44241BC46

BC647MPP001 Logic Developer PLC Professional with Proficy GlobalCare Complete with USB Hardware key

GC647IFPRSR00150 GCC iFIX Profsnl SCADA 150 I/O Srv

IC200CHS022 Compact I/O carrier box style

IC646MRC000 Logic PC and View Runtime 8000 I/O

IC647IFSTDVUNLMTK iFIX Standard HMI Unlimited Development (M1 Kit Part)

IC670CBL004 Cable for Connector Style I/O Base (IC670CHS003) to TC Cold Junction C ompensation Base (IC670CHS004), 1 Meter, Mating Connector on Both Ends

IC697CSE784 State Logic CPU, 16MHz, 80386 with Floating Point

IC800SKCFLY010 Flying lead I/O cable for S2K auxiliary I/O connector. 1 meter

ControlLogix/1756 System 1756-OF6CI ISOLATED ANALOG OUTPUT - CURRENT 6 PTS (20 PIN)

Industrial Computers 6182H-10TRH4D VVCE 1000, TOUCH STD, MEM, ENET, DC

Process Control 1757-FIMUPG035 FIELDBUS LICENSE UPGRADE, 35 FIMS

Operator Interface 2711P-RGK6 PROTECTIVE ANTIGLARE OVERLAY,QTY 3,PVP 600 K OR KT

Support 9355-WABOEMDER SUPT REINSTATEMENT CONTRACT FOR 9355WABOEMDE

Support 9354-OD100S 9354-OD100 SOFTWARE SUPPORT CONTRACT RENEWAL

ControlNet Products 1786-CP CONTROLNET PROGRAMMING CABLE

RSI Software Products 9301-2SE2400KOU2 RSVIEW32 WORKS 300-32K UPGRADE IN-SUPT (KO)

RSI Software Products 9355-WABSNEU2 UPGRADE: IN-SUPT: RSLINX SINGLE NODE TO RSLINX PRO

Motion Control MPL-A330P-HJ22AA MOTOR,SERVO,4.18NM,5000RPM,ENCDR,230V,5.0KG

Motion Control 2090-UXBC-D1503 BREAKOUT BOARD CABLE,CN2,ULTRAX000,3M

CBL-12-MP-30 Power Cable, MTR-1216, 1221, or 1231 Stepping Motor, 30 Ft.

IC600KD514RR Color OptiBasic Operator Interface Terminal, 12" CRT

IC800SKCBV050 Power/Brake Cable, S2K to 1 - 2.5kW S-Series Servo Motors, 5 Meters

OC647IFESGRN00900C iFIX Optn: ESig & ERec 900 I/O Runtime (M1Component Part)

20AD040F3AYNANC0 PowerFlex 70 AC Drive 40 A at 30 Hp 20A

20DC5P0A0EYNAEAUE PowerFlex 700S AC Drive 20D

20LD650N0ENNXNW0WA PowerFlex 700L AC Drive 20L

2707-NC8 MicroView to PC RS232 Comms Cable

280-PWRM22E-M10 ArmorConnect 3-PH Power Media drop cable

FX2N-232-BD RS232C 通信用适配器

6ES7 365-0BA01-0AA0 接口模板(一对),带1M电缆

ENET-485/4

PCM-4825

DIALOGIC D/82JCT-U D82JCTUW

IMBA-8650GR-R10

Winyao WY580-T4

METEOR2DIG64L Y752-07

PSM-331

1492-SPM3B080 MCB Supplementary Protector 8 A

软启动器 3RW40271TB05

AES-1 CIMPLICITY Solutions Services

GC646TDV075 Proficy GlobalCare Complete for 75 I/O Point Runtime / Development System.

HE800DST935 Distribution Adapter for DIQ935. Connects to DIQ935, converting high density D-sub connections to IDC style connections. Provides 4 26-pin IDC connections, each connection supporting 16 bs or 16 outputs.

IC640MWS905RR Workmaster System/ 1-35 inch Disk Drive/ 1-Hard Disk

IC647HSTSSEO500KM eSignature Option for Historian - Standard Server 500,000 Points (M4 Key)

IC660BRD025 Genius 5/12/24VDC Sink Block for Redundancy T Output Configurations

IC695CRU320QP QuadPAC redundant controller. 1Ghz CPU with 64Meg of memory 2 SERIAL PORTS (occupies two slots on system base). External high capacity battery IC693ACC302 required.

IC756WRE024E-22 DataViews Runtime for Windows 1-24, Per User, English, Version 2.2

CompactLogix System 1769-STRT2FR COMPACTLOGIX STARTER KIT FRENCH

PLC-5/1771 System D1771-6.5.30 ANALOG OUTPUT MODULES(1771-OFE1,OFE2,OFE3)MANUAL

Process Control 1757-PLXND PLX ODBC DATA EXCHANGE

Operator Interface 2711P-K7C6B2 PV PLUS 700, KEYPAD, RIO/DH, AC PS, EXT MEM

Support 6620-BHAR 6620-BHA SOFTWARE SUPPORT REINSTATEMENT

Support 8100-HSML1S SUPT RENEWAL CONTRACT FOR 8100HSML1

Support F1785-L20BSERA FIRMWARE UPGRADE FOR 1785-L20B PLC5 PROCESSOR MODU

RSI Software Products 9301-2SE2203ZHE RSVIEW32 WORKS 300 WITH RSLINX (CHINESE)

RSI Software Products 9701-VWSB100ADEE RSVIEW SE STATION 100 DISPLAY (GERMAN)

RSI Software Products 9399-GAUGEUG RSGAUGE USERS GUIDE

Motion Control 2098-DSD-HV030-DN HIGH VOLTAGE DRIVE, 7A/14A, ULTRA3000 W/DNET

BC5008TBX0000 18" Bundled Inbligence Industrial Computer with WIN XP Perbance Series

IC300DIM410 32 DC Inputs (12/24vdc, pos/neg logic).

IC752FDD100 Backpack Floppy Drive (SuperDisk) for Display Station 2000 Series

MTR-3S45-H-R-0-E-SRR Servo Motor with Seal

ZA06B-6093-K303 Connector for Beta amplifier CX5X and CX5Y battery connector

20BH205A0ANNANC0 PowerFlex 700 AC Drive 20B

20G14TF265JN0NNNNN PowerFlex 755 AC Packaged Drive

25A-A4P8N114 PowerFlex 523 0.75kW (1Hp) AC Drive

2711P-T12C4A9 PanelView Plus Terminal

OPC-G11S-SY(同步卡)

AHX511-X 配指示灯220V/6.3V/1W变压器

ATS48C14Q 140A

SCC-ICP01

GHG GAT0102

X8DAH+-F

GA-EG45M-UD2H

PS-160

OLYMPUS MK600-AIPAT

1492-SPM1B320 MCB Supplementary Protector 32 A

直流电源 6EP1434-2BA00 3 相 400-500VAC 输入，24VDC/10A 输出