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SCC-AI06

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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。
 

195-GA02 Auxiliary Contact

2090-CPBM6DF-16AA07 TL-Series 7m Power and Brake Cable

2090-CSBM1DF-14AF05 Kinetix Cable Single DSL 2090-Series

20AC1P3A3AYNANC0 PowerFlex 70 AC Drive 20A

GC647ADC100 GC Dashboard Client 100 Pak

IC200PWB001CA POWER SUPPLY BOOSTER CARRIER - CONFORMAL COATED

IC630PWR320RR 115/230Vac Remote Power Supply Unit

IC647IGSPRM IGS - IGS Premium Drivers

IC647TDV000 CIMPLICITY HMI Server NO LIMIT Development & Runtime System

IC693MDL930LT Relay Output, Isolated, 4 Amp (8 Points) (LT)

IC756LDV001E64-925 DataViews Development on Inb Linux/Red Hat 64 bit, Addt'l User, English v9.25

Pico Controllers 1760-CONN-RJ45 INTRA-CBL CONNECT 10/PACK

PLC-5/1771 System 1771-OMD 220V AC OUTPUT MODULE, 16 OUTPUTS

Distributed I/O 1791-24AR BLOCK I/O, 120V AC, 32 POINT MODULE

Communications 1786-TNCLP4 CONTROLNET TNC COAXIAL CONN - PLUG TO PLUG

Operator Interface 9701-VWSTMDEE RSVIEW STUDIO FOR MACHINE EDITION (GERMAN)

Support 9701-VWSS250AS SUPT RENEWAL CONTRACT FOR 9701VWSS250AENE

Support 9324-RL0300DER SUPT REINSTATEMENT CONTRACT FOR 9324RL0300DE

EtherNet/IP Products 1747-L551 SLC 5/05 CONTROLLER

RSI Software Products 9301-2SE3500 RSVIEW32 RUNTIME 100K

RSI Software Products 9356-PRO2450U3 UPGRADE: IN-SUPT: RSSQL STD.1500 TO PROF.32000 TAG

Motion Control F-6200-R-H00AA BRUSHLESS MOTOR/ENCODER

44A726268-001 Terminal Block, Motion Mate APM300 Series I/O

IC200ALG230 ANALOG INPUT 12 BIT VOLTAGE/CURRENT 4CH

IC693MDL653 24 Vdc Input, Neg/Pos Logic, 2msec Filter (32 Points)

TRM-21006667 Connector, S2K Digital I/O, 20 pt.

VMEM-GMOD/PC VisualMEM MEMPort Gateway Module. One required for each PC that uses MEMPort Input Modules.

20BD022A0AYNAND0 PowerFlex 700 AC Drive 22 A at 15 Hp 20B

20G11FC037JA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D022F103 PowerFlex 400 11 kW (15 Hp) AC Drive

140CRA93101C Quantum LMS RIO 站适配器, S908 RIO, 单电缆, CC

285-BRC25-M20D Source Brake Patchcord Cable, 20M, M25

已经停产由H7CX-A代替

1492-SPM1D200-N MCB Supplementary Protector 20 A

通用型变频器 6SE6 440-2UD34-5FB1 "45 KW,350 x 850 x 320"

电机启动器 3VU13401TE00

150-C84 Smart Motor Controller Accessory

1692-ZG66BB 24 V DC Electronic Circuit Protection

1771-IFF 1771 16 or 8 Point Analog Input Module

193-EC3FF E3 Plus 28-140 A Overload Relay

198-PL21R IEC Pilot Light Enclosure Accessory

2090-CPWM4DF-14AF03 MP-Series 3 m Length Power Cable

2094-BC01-M01-S Kinetix 6000 Integrated Axis Module

DEMOCD00002A Proficy Historian DEMO CD Online

GFK-0664 Series 90-30 Axis Positioning Module (Power Mate-APM) Programmer's Manual

IC200UMM002 VersaMax MicroMotion, 2 independent axis, 24VDC powered. Compatible with VersaMax Micro 20/40/64 and QuickPanel Control or standalone. Requires firmware 3.8 and above on Micro 20/40/64.

IC647AQC999 PA Quality Client - UNL

IC647PME010 Proficy Change Management Server Machine Edition Version - 10 Concurrent Users

IC693CMM302LT Communication Module, Genius (1 Kbyte) GCM+ (no datagram support) (LT )

IC754VBB06MTD View Basic 6 inch Mono Touch DC Blank

MSI-AUTOLINE L&W Autoline Interface

SLC/1746 System 1746-F1 FUSE FOR CATALOG NUMBER 1746-P1 POWER SUPPLY

Distributed I/O 1734-IB8 24V DC 8 CHANNEL SINK INPUT MODULE

Application-specific products 1803-EEM10E4 EEM, 16 PULSES, 24V DC, NEMA 4 ENCLOSURE

Operator Interface 2711-T10G1L1 PV1000 GRAYSCALE TOUCH, RIO & RS232 PRINT

Support 9301-MSGRPROS SUPT RENEWAL CONTRACT FOR 9301MSGRPROENE

Support 9381-PP10KENR SUPT REINSTATEMENT CONTRACT FOR 9381PP10KEN

DeviceNet Products 1790D-TN4C0 DNET LDX, 4 INPUT ANALOG CURRENT BSE, TERM BLOCK

RSI Software Products 9301-2SE330ZHU1R RSVIEW32 RUNTIME 300-1500 UPGRADE OUT-SUPT (ZH)

RSI Software Products 9358-PBNTK30ENE RSBATCH NT FOR PROCESSLOGIX BACK-UP KEY 30 UNITS

Motion Control MPL-B680D-MJ24AA MOTOR,SERVO,60.0NM,2000RPM,MULTI,460V,BRK

Miscellaneous DD100-6.5.1 DUAL-THERMOCOUPLE MODULE USER MANUAL

HE200TIM100-01 GPS time server for SER300, for time synchronization between separate racks or bs

IC646NSX000 Square D Seriplex I/O Communications

PC752DVM000 ISA, DeviceNet Master Interface Module

ST-2424 STXi output module 4 points, Positive Logic, Diagnostics, 24VDC/ 0.5A

20BC085A3AYNANA0 PowerFlex 700 AC Drive 85 A 45 kW 20B

20F14NC140JA0NNNNN PowerFlex 753 AC Packaged Drive

22A-A9P6N113 PowerFlex 4 2.2 kW (3 Hp) AC Drive

TSXMRPC001MC Quantum Unity V2 PCMCIA存储扩展卡（SRAM)，程序存储192-1024K，数据存储832-0K，带涂敷涂层

284-PWRM22A-M14 ArmorConnect 3PH Pwr Media Shld Mtr Cbl

CJ1M-CPU23 CPU单元I/O点数640，20K程序容量，最多一个扩展机架。

1492-RCDA4D63 Residual Current Device 63 A

6XV1 830-0EH10 PROFIBUS 快速连接总线电缆

变送器 3RS20 40-1GD50

1497-L-M4-0-N Control Circuit Transber

1606-XLE480FP XLE 10 Amp Power Supply

1764-24BWA MicroLogix 1500 24 Point Controller

188-K3D400 Miniature Circuit Breaker 40 A

194L-HE4E-175I 194L Control and Load Switch Actuator

2090-CPBM7DF-08AF01 1 m Length SpeedTec Flexible Cable

2090-XXNPMF-16S02 Kinetix Drives 2m Standard Cable

BC647TRT999 CIMPLICITY HMI Viewer Runtime System with Proficy GlobalCare

GC647PSF100 Global Care for Proficy Process Systems 1000 I/O with iFIX

IC200NDD010 10 point PLC, (6) 12VDC In, (4) 12VDC Out, 12VDC Power Supply

IC646PPA772 PA-70 with 772 CPU - AC

IC647NCA000 CIMPLICITY Change Approval for Unlimited Point Server

IC690ACC901 Mini-Converter Kit with cable (RS-485/RS-232)

IC697VDQ120 Discontinued. Replacement is Embedded VMIVME-2131-110 Not UL Approved. Contact GE Embedded for more details.

IC800SSI420RP2RR 20A, 480V, Profibus S2K Servo Controller for MTR Series Motors

SLC/1746 System 1747-SN REMOTE I/O SCANNER MODULE

Industrial Computers 6181P-15TP2KHSS VERSAVIEW STAINLESS STEEL DISPLAY COMPUTER 15-INCH

Application-specific products 9358-PBNT03ENE RSBATCH NT FOR PROCESSLOGIX 03 UNITS

Operator Interface 2711-K5A1L1 PV550 MONOCHROME KEY, RIO & RS232 PRINT

Support 9301-2SE2100DER SUPT REINSTATEMENT CONTRACT FOR 93012SE2100DE

Support 9393-RSTLX5S SUPT RENEWAL CONTRACT FOR 9393RSLTX500

ControlNet Products 2711P-K10C15D2 PV PLUS 1000, KEYPAD, CNET, DC PS, EXT MEM

RSI Software Products 9301-2SE2500U5R UPGRADE: OUT-SUPT: RSVIEW32 WORKS 5000 TO 100K

RSI Software Products 9358-BEPNT03ENE EPROCEDURE FOR NT 03 UNITS

Motion Control MPL-A4540F-SJ22AA MOTOR,SERVO,10.2 NM,3000RPM,SINGL,230V,9.5KG

Motion Control 2090-XXNPMP-14S01 CABLE,NON-FLEX,MOTOR POWER,MP/1326AB,14 GAUGE,1M

GABI3D200C2P/DN QUICKPANEL 10.5" TFT W/DVN 24VDC GE LABEL

IC641SWC316 Logicmaster 90-30 Ethernet TCP/IP for Windows 95/NT in a DOS Box w/ InfoLink and Stn Mgr Cable

IC800SSI107P2 7.2 Amp S2K Series Servo Amplifier/Controller with Profibus, 115/230 VAC

PSPC-ADMIN10 Prof Shop Floor SPC Admin 10 User

20BB052A0AYNBNC0 PowerFlex 700 AC Drive 52 A 20 Hp 20B

20DE590N0ENNBNANE PowerFlex 700S AC Drive 590 A 600 Hp 20D

2198-BARCON-55DC200 Kinetix 5700 55mm DC Bus Bar

2711P-K15C4D8 PanelView Plus Terminal

280-PWRM35D-M2 ArmorStart Three-Phase Power Media

CPM2A-60CDT-D 60点主机 DC24V 36点入24点晶体管输出 自带RS232C口?

1492-MS6X12H1-10 Connection Products

1495-N75 2 in. Hub

行程开关 3SE53120SJ13

运行版软件 6AV2105-2BD04-0BD0 SIMATIC WinCC Runtime 专业版 Powerpack 128 PowerTags -> 512 PowerTags V14

1585J-M4UBJM-30 RJ45 Ethernet Media

1756-PA72K ControlLogix AC Power Supply

188-K1C250-N Miniature Circuit Breaker 25 A

194E-KA40E-P11-PE 194E Load switch

2090-CFBM7DF-CEAF04 Kinetix 4m Flexible Cable

2090-UXNBMP-18S15 MP-Series 15 m Length Brake Cable

BC646SPX365 Solution Provider Annual Base License

GC647IFESGCLNTCRN GCC iFIX Optn: ESig & ERec iClient Run

IC200ALG331CA ANALOG OUTPUT 16 BIT VOLTAGE/CURRENT ISOLATED 4 CH CONFORMAL COATED

IC646MBTS99 Machine Edition Traditional Development Suite Unlimited Site License

IC647IFPRRN00075K iFIX Profsnl SCADA 75 I/O Runtime (M1 Kit Part)

IC660SLD025 Red Safety Label Kit for IC660BBD025 Genius Blocks

IC697CHS770 Redundant Rack (Dual) Rear Mount

IC800CBL065 Replaced by cable IC800CBL068

ControlLogix/1756 System 1756-A10 10 SLOT CONTROLLOGIX CHASSIS

Industrial Computers 6182H-7KRH4D VVCE 700, KEYPAD, STD MEM, ENET, DC

Process Control 9358-PBBK10ENE RSBIZWARE BATCH FOR PLX BACK-UP KEY 10 UNITS

Operator Interface 2711P-T15C4B1 PV PLUS 1500, TOUCH, ENET, AC PS, STD MEM

Support 9352-WGG100S SUPT RENEWAL CONTRACT FOR 9352WGG100

Support 9330-CCS SUPT RENEWAL CONTRACT FOR 9330CC

ControlNet Products 1786-RG6 CONTROLNET RG6 QUAD SHIELD COAX CABLE

RSI Software Products 9301-2SE235ESU2R RSVIEW32 WORKS 300-5K UPGRADE OUT-SUPT (ES)

RSI Software Products 9352-WGS200U UPGRADE: IN-SUPT: RSSERVER GE 90 16 TO 32 BIT

Motion Control MPL-A310F-HJ22AA MOTOR,SERVO,1.58NM,3000RPM,ENCDR,230V,3.0KG

Motion Control 2090-DANBT-18S05 CABLE, NON-FLEX, MTR BRK FOR CABLE-MTD CONNS, 05M

BC646TDV935 Server 35,000 I/O Develop/Runtime System with Proficy GlobalCare""

IC300TRM019 Spring-clamp style I/O plug, 19-terminal

IC800BPK020 20 Amp Beta Series Amplifier Package

NPORT-6110 Ethernet to RS-232/485/422 Modbus Gateway

20AD014A0AYNANC1 PowerFlex 70 AC Drive 14 A at 10 Hp 20A

20DC072A0EYNANASE PowerFlex 700S AC Drive 72 A 37 kW 20D

20G1AND125AN0NNNNN PowerFlex 755 AC Packaged Drive

25C-B2P5N104 PowerFlex 527 0.4kW (0.5Hp) AC Drive

280-MTR22-M6 ArmorStart 90 Degree M22 Motor Cordset

FX1N-60MT 主机36点入/24点出?晶体管输出

1492-M3X5 IEC 3 x 5 mm Marker Card

1494G-FF3N-421 NEMA 1494G Enclosed Disconnect

软启动器 3RW44436BC36

ET 200SP 6ES7134-6JF00-0CA1 AI 8xRTD/TC 2 线制 高性能型，基座单元类型 A0、A1

1585D-M4HBDM-50 Micro D-Code, QD Style Ethernet Media

1756-BATA Replacement For 1756-BATM Battery Assy

1794-IP4 Flex 4 Point Distributed I/O Comb Module

194E-CA20-P11 194E Load switch

2080-OB4 Micro800 4 Point Source Output

2090-CSWM1DF-18AA25 Kinetix 25m Smartb Single Cable

20AC5P0A0NYNANC0 PowerFlex 70 AC Drive 5 A at 2.2 kW 20A

GC646MRC000 Proficy GlobalCare Complete for Logic PC & View Runtime 8,000 I/O

HE693STP110 Discontinued Part. Check with GE IP on migration path.

IC610MDL181RR U.L. Listed Relay Output (5 points)

IC647HSTSS1750KM Historian Standard Server 1,750,000 Points (M4 Key)

IC660BBR100 Block Relay Output Normally Closed 16 Circuits. Module is not UL approved.

IC695ALG112CA RX3i Isolated Analog module, conbal coated, 12 individual isolated channels are configurable for voltage and current. Requires high capacity terminal block IC694TBB032 or IC694TBS032.

IC756WDS000J-22 Dataviews Development Suite (All Windows Languages, Custom Editor Tool kit, Custom Datasource Toolkit, 1 yr SAFE), Japanese, Version 2.2

CompactLogix System 1769-OA8 8 POINT 120/240 VAC OUTPUT MODULE

PLC-5/1771 System 1771-N2 EMPTY SLOT FILLER CARD

Distributed I/O 1799-COV20 CLEAR PLASTIC COVER, 4 STAND-OFFS/SCREWS (20 PT)

Operator Interface 2711P-K6M20D PV PLUS 600 GRAYSCALE, KEYPAD, ETHERNET, DC PS

Support 9325-L3140R SUPT REINSTATEMENT CONTRACT FOR 9325L3140

Support 9358-PBBK30S SUPT RENEWAL CONTRACT FOR 9358PBBK30ENE

Support F1775-S4ASERB FIRMWARE UPGRADE FOR 1775-S4A PLC3 PROCESSOR MODUL

RSI Software Products 1789-L30 SOFTLOGIX5830 CONTROLLER W/5 USABLE CHASSIS SLOTS

RSI Software Products 9701-VWMR030ADEE RSVIEW ME STATION RT 30 DISP-WINDOWS 2000 (GERMAN)

RSI Software Products 9330-GC300U2 UPGRADE: IN-SUPT: RSGUARDIAN CORE 24 TO 4096 NODE

Motion Control 2094-PRS8 POWER RAIL, SLIM, 230V OR 460V, 8 AXIS

A06B-6093-H402 Ext. Regen Resistor, 30 Ohm 100 Watt, Beta or I/O Link Amplifiers

IC200UEX211-24 Qty of 24, 28 point expansion. (16) 24VDC In, (12) Relay Out, 120V/240AC Power Supply (includes IC200CBL501)

IC752COM101 Omron 9 pin cable for DataPanel 30/50

MTR-3N32-G-R-0-N-SRR Servo Motor Nema34 with Seal

ZA06B-0153-B175#7076 A30/3000 servo motor with IP67 sealing and brake and 64k serial encoder

20BD8P0A0NYNANC0 PowerFlex 700 AC Drive 8 A 5 Hp 20B

20G14NC302JN0NNNNN PowerFlex 755 AC Packaged Drive

25-PM2-A2P5 PowerFlex 520 0.4kW (0.5Hp) Power Module

TLXCDLTOFS33 Quantum 10 LICENSES LARGE OPC SERVER

FRN0.75C1S-4C 1. 9KVA 2.5A 0.75KW 3相AC380V/50Hz/60Hz

1492-J4 4 square mm Feed-Through Terminal Block

1492-SPM3D160-N MCB Supplementary Protector 16 A

软启动器 3RW40552BB44

SIMATIC HMI 系列面板 6AV2124-0UC02-0AX0 TP1900 精智 18.5 寸

150-SPPB4BR SMC-50 POWER POLE ASSEMBLY 180A

1738-IE2CM12 ArmorPoint 2 Point Input Module

1784-PCIC ControlNet PCI PC Comms Card

193-KC12 9.0-12.5 A IEC Bibllic Overload Relay

20-750-PH3-F10 PF755 FR10,IP00,24 VDC WIRE HARNESS

2090-CSBM1DE-10AF30 Kinetix Cable Single DSL 2090-Series

20AB4P2A0AYNNNC0 PowerFlex 70 AC Drive 4.2 A at 1 Hp 20A

GA647IFPRDV00150 GCA iFIX Profsnl SCADA 150 I/O Dev

GP647IFESGDV00900 GCP iFIX Optn: ESig & ERec 900 I/O Dev

IC600BF901RR Remote I/O Driver Module

IC647HSTCCP5M Historian Client Connection Pack 5 Users (M4 Key)

IC647TIDM TID:Texas Instrument Direct

IC693NIU004 Series 90-30 Ethernet NIU (Ethernet I/O)

IC756LDV010E-99 DV Draw Development on Inb/Linux RedHat Op Sys, English, Version 9.9

MicroLogix 1000/1761 System 1761-L10BWB 10 I/O MICROLOGIX 1000

PLC-5/1771 System 1771-OWNA CONTACT OUTPUT MODULE 32 POINT (NORMALLY OPEN)

Distributed I/O 1791-N4V2 BLOCK I/O, 120V AC, 6 POINT ANALOG MODULE

Communications 1786-FSKIT V-PIN CONNECTOR KIT

Operator Interface 9399-RSVSPCGR RSVIEW32 SPC GETTING RESULTS GUIDE

Support 9356-PRO2350S SUPT RENEWAL CONTRACT FOR 9356PRO2350

Support 9324-RL0LDRENR SUPT REINSTATEMENT CONTRACT FOR 9324RL0LDREN

EtherNet/IP Products 9351-DKTS INTERCHANGE FOR MSL-DOS

RSI Software Products 9301-2SE3500FRU1 RSVIEW32 RUNTIME 32K-100K UPGRADE IN-SUPT (FR)

RSI Software Products 9356-PRO2500U2R UPGRADE: OUT-SUPT: RSSQL STD.300 TO PROF.70000 TAG

Motion Control N-4214-2-H00AA MOTOR,NEMA 42,14 LB-IN,4500 RPM

44A731203-G03 Upgrade Kit Genius IC660BBA023

IC200ALG331 Analog Output Module, 16 Bit Voltage/Current, 1500VAC Isolation, 4 Channels

IC693PWR321LT Power Supply, 120/240 Vac, 125 Vdc, Standard (LT)

Silver Series 9500-CPAKMENE CONTROLPAK RT - MEDIUM SYSTEM

VSPC32-ADMIN SP VisualSPC Administration Bundle includes Attributes, Analyst, Designer , Wizard, Importer and Reports.

20BD027A0AYNANC0 PowerFlex 700 AC Drive 27 A at 20 Hp 20B

20G11FD052AA0NNNNN PowerFlex 755 AC Packaged Drive

22C-D260A103 PowerFlex 400- 132 kW (200 HP) AC Drive

MA0329001 Quantum CONNECTOR SET,CASSETTE,W/BOOTS

285-BRCF25-M8 Source Brake Cordset Flex Cable

E6B2-CWZ1X 5VDC,线性驱动输出.600P/R

1492-SPM2B010 MCB Supplementary Protector 1 A

变频器选件 6SE6 400-1PC00-0AA0 PC 至变频器连接组件 MM420/440