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NI 9403,

NI 9403

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数控加工技术在模具制造中应用的意义

2.1 提高模具的精度

由于在模具制造过程中，对模具的精度的控制至关重要。传统的模具制造需经过一系列的诸如铣、磨、车等加工工艺来完成，加工技术难以保证，而数控加工技术可以保证模具加工的高精度，因此，广泛应用于模具制造中，例如数控铣床、数控成型机床等，除可以满足模具加工的要求外，还可以扩大加工材料的选择范围。

此外，数控加工技术，对于形态复杂及稀有金属等不易加工的材料，可以预先设计进行高精度的加工。

2.2 提高模具生产效率

数控加工技术利用其高速切削工艺，其加工速度相较于传统加工技术可提高 10 倍左右，使得生产出的模具产品具有精度高、稳定好性好等特点。
此外，数控加工技术不仅可以对常见的模具材料进行加工，还可以加工质地较坚硬的材料。
2.3 推进模具制造业向智能化发展

随着信息技术的不断发展，已经渗透到社会生活的各个方面，模具制造业也不例外，它极大的促进了模具制造业想着智能化的方向发展。

在模具的制造过程中通过不断使用信息化技术，不仅可以快速推动模具制造业向智能化发展，而且企业还可以根据收集到的模具制造信息，及时更新系统，以保证最大程度地满足对复杂工艺的技术要求。

此外，通过数控加工技术的信息化管理，还可以打破时间的限制，进行远程控制，实现异地调控操作。
3 、数控加工技术的应用分析

3.1 模具分类

在进行模具加工前，需要进行模具分类，并根据模具种类选择合适的数控机床。数控加工的方式多种多样，为了能取得最佳效果，我们应该合理进行分类，目前，较为常用的数控加工机床有铣加工、电火花切割、车削、磨削加工等，只有将加工所用模具进行合理分类，才能满足生产要求，降低成本。

数控加工是一个整体的流程，只有保证加工的每一道工序都能正常的情况下，才能制造出高质量的模具。
3.2 改进数控技术

随着计算机技术的不断发展，数控加工技术也将随之不断改进和发展。随着数控加工技术的不断提高，模具制造水平也随之提高，例如对于比较复杂的曲面模具，尤其是具有比较细微复杂形状的模具，能够利用数控铣加工及数控电火花加工相结合的方法，实现模具加工的顺利完成。
3.3 优化加工程序

数控编程技术是数控加工技术的重要组成部分，数控加工技术水平对数控加工技术有较大影响，加工程序越好，则加工水平越高，加工效益也就越高。
为保证加工效益，技术人员要综合考量三方面的因素，即加工质量、加工时间及加工程序的应用。因此，对于整个数控编程技术应按照指令并行执行的原则，降低非切削时间，以实现同一时间内的共同并发。

4 、数控加工技术在应用中需注意的问题

对于某些复杂模具，在制造过程中，若原材料选择不当或加工工艺参数设置不当，则有可能产生一系列的不良反应，如模具表面拉毛、铣削过程中出现粘刀现象等。
因此，需要合理进行选材及设置工艺参数。
 

194L-E25-1753 25 A 194L Load Switch

2090-CFBM7DF-CEAF01 1 m Length SpeedTec Flexible Cable

2090-CSBM1DF-18AF30 Kinetix Cable Single DSL 2090-Series

2090-XXNPMF-16S05 Kinetix Drives 5m Standard Cable

BC647PSC025 Proficy Process Systems 250 I/O with Cimplicity

GC647IFESGRN00900 GCC iFIX Optn: ESig & ERec 900 I/O Run

HE693OIU057 Mini LCD OIU, 5VDC power (avail 1Q94) (requires HE693IBMOIU-57B)

IC200TBX223 Tool box, 23 point, (IC200UAL006) 24VDC In/Relay Out, AC powered (requires AC power), VersaMax SE (IC200SET001) with all software, cables and manuals. (IC640VPS002 and IC646MPM001)

IC646TBSPMPS900 Smart Process Monitoring Process+ server 900 loops

IC647NSL005 Proficy SQL 2005 - 5 Client Access Licenses (order as separate item, not an option)

IC693ACC335 Axis terminal block for the DSM302 or DSM314

IC752CBT003RR Datapanel 320T MB (Mono Base) with Advanced software: 320x240 1/4 VGA Monochrome LCD with 80386SX/40 PC processor. Analog touch screen with text, bitmaps, bar graphs, real time clock. With Real Time Trends & H ost Communications.

IC800VMCP200 Power cable for 100 W to 750 W VersaMotion servo motors- 20 meter

SLC/1746 System 1746-FIO4V (2) FAST ANALOG INPUTS, (2) ANALOG VOLTAGE OUPUTS

Industrial Computers 6189V-CDRW CD DRIVE WRITEABLE

Application-specific products 1403-BA BATTERY, LITHIUM FOR POWERMONITOR

Operator Interface 2711-B6C5L1 PV600 COLOR KEY&TOUCH, RS232 (DH485)

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DeviceNet Products 1734-IM2 230 VAC 2 CHANNEL INPUT MODULE

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Motion Control MPL-B330P-RK24AA MOTOR,SERVO,4.18 NM,5000RPM,RSLVR,460V,BRK

Motion Control 2090-U3CBB-DM12 BREAKOUT BOARD,CN1,ULTRA3000 DRIVE MOUNTED,24-5V C

GFK-0727 State Logic Processor for 90-70 PLC User's Guide

IC646FXMU03 Proficy Change Management 3 Users System

MSCPX-425606W2 Marathon Exp CPU,850 MHz CPU, 128M, 6G, Win 2000, 2 PCI/ISA, 1 PCI, 1 ISA

PSPC-DC50L Prof Shop Floor SPC DC 50 User

20BC015A3AYNANC0 PowerFlex 700 AC Drive 20B

20F11FC3P5JA0NNNNN PowerFlex 753 AC Packaged Drive

2198-KITCON-P208 Kinetix 5700 85mm Bus Supply Connectors

2711P-RBT12 PanelView Plus Accessory

280-RT35 M35 To M22 Power Tee Reducing Drop

CQM1-OD211 输出 8点.晶体管NPN 24V DC 2A

1492-N39 TERM BLCK 50 Pole Side Jumper

接口模块 6ES7361-3CA01-0AA0 IM361,接口模块，用于扩展机架

行程开关 3SE53223SJ23

TIA 博途 WinCC 选件 6AV2107-2KM00-0BD0 SIMATIC WinCC WebNavigator for Runtime Professional Powerpack 50 -> 100 Clients

1585J-M8HBJM-8 RJ45 Ethernet Media

1760-L12AWA-ND Pico 12 Point Controller

188-K2C030 Miniature Circuit Breaker 3 A

194L-A16-1755 16 A 194L Load Switch

2090-CNSRPRS-AA01 Kinetix 6000M Network Cable

2090-UXTBMP-18S25 MP-Series 25 m Length Brake Cable

BC647MPS101 Logic Developer PLC Standard with Programming Cable with Proficy GlobalCare Complete with USB Hardware key

GC647IFSTDV00900 GCC iFIX Std HMI 900 I/O Dev

IC200CHS122 I/O interposing fuse style 16 point expansion

IC646MSS101 Logic Developer State Standard with Programming Cable

IC647IFSTRN00150M iFIX Standard HMI 150 I/O Runtime (M4 Part)

IC670CHS103 I/O Base, Connector Style, Hot Insertion

IC697GDS701 CIMPLICITY 70 Graphic Display System Package (First System)

IC800SKCPVL100 Power cable for SLM350 or SDM500 or SLM500 S-series servo motor to an S2K.10 meters

ControlLogix/1756 System 1756-HYD02 2 CHANNEL LDT HYDRAULICS MODULE (36 PIN)

Industrial Computers 6182H-12BEH6B VVCE 1250, KEY/TOUCH, EXT MEM, RIO/DH, AC

Process Control 1757-PE1600RED1 PROCESSLOGIX PRIMARY SERVER ON DELL PE1600

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Support 9355-WABOEMFRS SUPT RENEWAL CONTRACT FOR 9355WABOEMF

Support 9354-SS500R 9354-SS500 SOFTWARE SUPPORT CONTRACT REINSTATEMENT

ControlNet Products 1734-IB2 24V DC 2 CHANNEL SINK INPUT MODULE

RSI Software Products 9301-2SE2400PTU5 RSVIEW32 WORKS 5K-32K UPGRADE IN-SUPT (PT)

RSI Software Products 9357-CNETL3 RSNETWORX FOR CONTROLNET

Motion Control MPL-A330P-MK24AA MOTOR,SERVO,4.18 NM,5000RPM,MULTI,230V,BRK,6.1KG

Motion Control 2090-UXNBMP-18S30 CABLE,ULTRA,NON-FLEX,MOTOR BRAKE,MP 30 MTR.

CBL-137 Cable.Toshiba EX Series COMP. LINK Port (Rs-422)

IC600RR554RR RPU Rack With Power Supply, 24Vdc

IC800SKCEZ100 Encoder Cable, S2K to 200-750W S-Series Servo Motors, 10 Meters

OC647IFESGSR00150M iFIX Optn: ESig & ERec 150 I/O Server (M4 Part)

20AD052G3AYNANC0 PowerFlex 70 AC Drive 52 A at 40 Hp 20A

20DC5P0A3EYYAEAUE PowerFlex 700S AC Drive 20D

20P21AD014RA0NNN PowerFlex 14 A DC Drive

2711-NB3 PanelView Accessory

280-PWRM22F-M015 ArmorStart Three-Phase Power Media

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1494U-C315 1494U 30A-100A 5' Cable Mechanism

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1756-IF16 ControlLogix 16 Pt A/I Module

1794-TBN Flex Terminal Base

194E-E16-3753 16 A 194E Load switch

2090-CFBM4DF-CDAF07 MP-Series 7m Feedback Cable

2090-KPB47-06CF MP-Series Cable Bulkhead Adaptor

BC5005TBN0000 15 Inch Inbligence Industrial Computer - Bundled - Perbance Series - w/ Windows NT

GC646TJV000 Proficy GlobalCare Complete for HMI Tracker Display

HMI-BEZ-203 Stainless Steel Bezel: 10.5 inch (QPI2xxxx-C2P/ -L2P/ -S2P)/ NEMA 4X

IC641CFG110 VersaPro Remote I/O Manager with Cable

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IC660CBB903RR Series Six Bus Controller without Diagnostics, Ph B

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FlexLogix System 1794-ACNR15 REDUNDANT MEDIA ADAPTER FOR CONTROLNET

PLC-5/1771 System D1771-6.5.77 THERMOCOUPLE/MILLIVOLT INPUT MODULE(1771-IXE/B)MNL

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BC646MBL001 Machine Edition View for Quick Panel, Lite Dev. Suite

IC300DIQ711 16 DC Inputs (12/24vdc), 12 DC Outputs (5/12/24vdc,o.5A neg. logic with ESCP)

IC752MNL000 Mature. Datapanel Perbance Series Operator's Manual

MTR-3S46-H-R-B-E-SRR Servo Motor 24V Brake, Seal

ZA06B-6114-K200#E Encoder connector for BM0.5 or BM1 servo motor

20BP260A0ANNANC0 PowerFlex 700 AC Drive 20B

20G1ABC460AN0NNNNN PowerFlex 755 AC Packaged Drive

25A-B048N104 PowerFlex 523 11kW (15Hp) AC Drive

2711P-T12W22A9P-B PanelView Plus 7 Graphic Terminal

OPC-G11S-PG2(反馈卡)

1492-JG2Q 1.5 square mm Ground Terminal Block

1492-WFB4250 IEC Term Blck 8x47.6x41mm Screw

软启动器 3RW44223BC35

性能信号模块 6ES7 522-5FF00-0AB0 DQ 8：数字量输出模块，可控硅 DQ 8 x 230 VAC/ 2A ST (TRIAC), 35mm 模块，不含前连接器

156-B45AA1 45 A Contactor

1746-NI16I SLC 16 Point Analog Input Module

1786-XT ControlNet Media BNC Terminator

193-T1DC60P 45-60 A IEC Bibllic Overload Relay

20-IP54DR-600 DOOR, IP54/N12, FOR 600MM WIDE POWERFLEX

2090-CSBM1DF-14AF08 Kinetix Cable Single DSL 2090-Series

20AC022A3AYNANG0 PowerFlex 70 AC Drive 22 A at 11 kW 20A

GA647TRT935 Proficy GlobalCare Assist for CIMPLICITY HMI Server 35,000 I/O Runtime System

GPA-602-F1 LVDT Expansion Unit (Full Bridge F1 Blocks), includes G-0602 connectin g cable.

IC600CM552RR 2K Combined Memory Module

IC647HSTCSEO150KM eSignature Option for Historian - Enterprise Corporate Server 150000 Points (M4 Key)

IC647WFL002 Proficy Workflow - 2 User License

IC694ACC310 RX3i Blank filler module

IC756RDV001K-99 DV Development - Irix Op Sys Addt'l User, Korean, Version 9.9

MicroLogix 1200 System 1762-L40BXBR ML 1200 40DC/DC&RLY/DC 2PT

PLC-5/1771 System 1771-LC5B LOOP CONTORLLER, 24V DC SUPPLY

Distributed I/O 1794-IV16 FLEX I/O 24V DC 16 CHANNEL SOURCING INPUT MODULE

Communications 9355-WABOEMITE RSLINX OEM - ITALIAN

Operator Interface D6195-6.5.3FR CONTROLVIEW BUILDER USER MANUAL(FRENCH)

Support 9358-BERP01R SUPT REINSTATEMENT CONTRACT FOR 9358BERP01ENE

Support F1770-KF2SERC FIRMWARE UPGRADE FOR 1770-KF2 COMMUNICATION MODULE

RSI Software Products 9324-RL0300PTE RSLOGIX 500 STANDARD PORTUGESE CD

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RSI Software Products 9358-HSTS2300U2R UPGRADE: OUT-SUPT: HISTORIAN 300 TO 1500 TAG

Motion Control W-4030-P-H00AB MOTOR,SERVO,WASHDOWN,BF,2.8 NM,3000RPM,12.0KG

601-FT Numeric Keypad, Full Travel Keys. NEMA 12

IC200MDD841 MIXED 24VDC POS LOG INPUT GRP 20PT / OUTPUT GRP 12PT / HSC / PWM / PT

IC695PSD040CA RX3i 24VDC Power Supply, 40 Watt Conbal Coated.

MTR-1220-E-D-E-0-MODRR Stepping Motor Nema23 Dbl Shft 1000ppr Encoder

VSPCSE-SFUP VisualSPC SE ShopFloor Upgrade License from Standard (requires custome r have current SAFE).

20BD077A0AYNANA0 PowerFlex 700 AC Drive 77 A 60 Hp 20B

20G11NC015AA0NNNNN PowerFlex 755 AC Packaged Drive

22F-B012N103 PowerFlex 4M- 2.2 kW (3 HP) AC Drive

990NAD21130 Quantum MB+ 站电缆,6M

291E-FBZ-G1-3FR Direct Online Reversing Starte

PTF14A-E 导轨安装型，LY4J，LY4NJ

1492-SPM2D320 MCB Supplementary Protector 32 A

软启动器 3RW40242BB15

电机启动器 3VU16401CP00

150-F361NBDD SMC Flex Smart Motor Controller

1732E-OB16M12DR ArmorBlock 16 Point Output

1771-WG FIELD WIRING ARM 21 TRMLS GOLD PLATED

193-EEMH E1 Plus 120-600 A Overload Relay

20-750-ATEX PowerFlex 750 Series EIO ATEX Card

2090-CPWM7DF-10AA07 MP-Series 7m Servo Power Cable

2097-V32PR2-LM Kinetix 350 800W Servo Drive

ET-GT-3ES-3SC 2 RJ45 Ports, 1 Singlemode Fiber Port Ethernet Switch

GFK-1912 VersaPoint DeviceNet NIU User's Manual

IC220MDD842 INCREMENTAL ENCODER INPUT, 4IN/4OUT 24VDC (REQUIRES 1 IC220TBK202)

IC647CSPWR Proficy Cause+ Web Report User

IC647PSF100 Proficy Process Systems 1000 I/O with iFIX

IC693MDL240 120 Vac Input (16 Points)

IC756CDV000J-99 DV Development - Compaq True64 Op Sys, Japanese, Version 9.9

MSI-MGMT-50-43 Production Mang Clients 50 Pack-43

PLC-5/1771 System 1785-L40L EXTENDED LOCAL PLC5/40, 48K WORD SRAM

Distributed I/O 1738-ADN18P DEVICENET ADAPTER WITH MINI PASS THROUGH

Communications 1788-DNBO DEVICENET LOGIX DAUGHTERCARD - OPEN CONNECTOR

Operator Interface 2711-NR5T CUTOUT ADAPTER TO MOUNT 1000/1000E/6182 12" TOUCH

Support 9304-WVD256S SUPT RENEWAL CONTRACT FOR 9304WVD256

Support 9324-RLD25U6ESE RSLOGIX 5000 LITE SPANISH TO FULL UPGRADE

DeviceNet Products 2711-K5A10L1 PV550 MONOCHROME KEY, DNET & RS232 PRINT

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Silver Series 2711-T14C10 PV1400 COLOR TOUCH, DNET & RS232 PRINT

HE693STP104 One axis stepper bing module for Series 90-30 with Normally Closed Limit Inputs

IC670MDL240 120VAC Input 16 Pt. Grouped

QPJ2D100L2P QUICKPANEL JR. MONO 5" LCD

ST-7408 STXi Potential Distribution module for Shield module, with module ID type with LED

20BC2P1A0AYNANA0 PowerFlex 700 AC Drive 20B

20F1ANC302JA0NNNNN PowerFlex 753 AC Packaged Drive

22B-B033N104 PowerFlex 40- 7.5 kW (10 HP) AC Drive

140DAO84210C Quantum 开关量AC输出,16点,110-230VAC,隔离,4组

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6ES73325HD014AB1

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194R-J30-1753S 194R Disconnect Switch

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2090-XXNPN-16S05 N-Series 5 m Length Motor Power Cable

CBL-3P-MP-10 Power cable for MTR-3S60-H series servo motors. 10 feet

GF-0817R Connecting FlashCable to Promeasure Scale.

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IC646TBSPMSW010 Smart Process Monitoring SPC+ Web Clients 10 Pack

IC647NVC000 CIMPLICITY HMI Digital Graphical Replay (DGR)

IC693ALG221CA Conbal Coated Analog Input module, four point current.

IC752CGE203 VersaMax Nano/Micro, RF-45, RS-232 to DataPanel 150/160/240E

IC800VMM04LNKSE25 400 W VersaMotion servo motor (1.27 Nm)

SLC/1746 System 1746-NT4 THERMOCOUPLE/MV INPUT MODULE FOR PROGRAMMABLE CTRL

Industrial Computers 6189V-FANFIL1 FAN FILTER (1500W) 5-PACK (WORKSTATION)

Application-specific products 1403-LM05A MASTER MODULE FOR POWERMONITOR

Operator Interface 2711-K6C16L1 PV600 COLOR KEY, DF1 & RS232 PRINT

Support 9301-2SE2500ESS SUPT RENEWAL CONTRACT FOR 93012SE2500ES

Support 9380-RSB1000R SUPT REINSTATEMENT CONTRACT FOR 9380RSB1000

DeviceNet Products 1734-IE2V 24V DC 2 CHANNEL ANALOG VOLTAGE INPUT MODULE

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