EN 50264 Standard Wall Power & Control Cable

 Multi Core Screened Cables

EN 50264 Standard Wall Power & Control Cable

• FIREROL Standard Wall Multi Core Overall Screened Cables 300/500 V or 0.6/1 kV
  EN 50264-2-2 (FRL-SW-05M-OS, FRL-SW-1M-OS)

APPLICATION

• -Used as power and control cable for protected installations inside and outside of rail and transport vehicles, where handling and installation cost are an important factor.
• -Used in control, auxillary and main circuit wiring such as cable harnesses, switchboards and control panels, driver desks etc.

Construction :

• Conductor	Flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5
  Insulation	LSZH elastomeric compound as defined in EN 50264-1 (EI 101 to EI 105)
  Overal screen	Tinned annealed copper wires
  Outer sheath	LSZH elastomeric compound as defined in EN 50264-1 (EM 101 to EM 104)

Electrical & Mechanical Properties :

• Nominal Voltage	300/500 V or 0.6/1 kV
  Maximum Conductor Temperature	90°C ( fixed installation )
  Minimum Permissible Ambient Temperature	-25°C/-40°C ( fixed installation )
  Bending Radius	10 x Overall Diameter

Chemical & Environmental Properties :

• EN 60684-2	No fluorine
  EN 50305; EN 60811-2-1	Resistance to mineral oil & fuel oil, acid & alkali
  EN 50305	Resistance to ozone

Fire Performance for rolling stock application :

• EN 50306-2	Hazard levels HL1, HL2/HL3, HL4
  DIN 5510-2	Protection level 1/2/3/4
  BS 6853	Interior use 1a, 1b, II; Exterior use 1a, 1b, II
  NF F 16-101	F0

Fire Performance for rolling stock application :

• EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2)	Vertical flame propogation for a single insulated wire or cable
  EN 50266-2-4 + EN 50305; IEC 60332-3-24; NF C 32-070 2.2 (C1); VDE 0472 Teil 804	Vertical flame spread of vertically mounted bunched wires or cables
  EN 50268-2; IEC 61034-2; NF C 32-073 ;  NF C 20-902; NF F 16 101; VDE 0472 Teil 816	Low Smoke Emission
  EN 50267-2-1; IEC 60754-1; NF C 32-074;  NF C 20-454; VDE 0472 Teil 815	Halogen Free
  EN 50267-2-2/3; IEC 60754-2; NF C 32-074; NF C 20-453; VDE 0472 Teil 813	Low Corrosivity (Acidity & Conductivity)
  EN 50305; NF X 70-100; NF F 63 808; TM1-04; BS6853	Low Toxicity
  NF F 63 808; BS6853; NF F 16 101	Smoke index

 300/500 V :

• Number And Nominal Cross-Sectional Area(a)	Conductor Diameter (b)	Min. Mean Thickness of Insulation	Diameter of Core(b)		Min Wire Diameter of Screen	Min. Mean Thickness of Sheath	Overall Diameter		Weight	Maximum Conductor Resistance	Insulation Resistance
  											EI 105	EI 101- EI 104
  			Min	Max			Min	Max		20ºC	20ºC	20ºC
  n x mm2	mm	mm	mm	mm	mm	mm	mm	mm	kg/km	Ω/km	MΩ x km	MΩ x km
  2x1	1.25	0.6	2.4	2.8	0.16	1.4	8.1	9.5	110	20.0	140	70
  4x1		0.6	2.4	2.8	0.16	1.4	9.0	10.6	150	20.0	140	70
  7x1		0.6	2.4	2.8	0.16	1.4	10.4	12.2	210	20.0	140	70
  9x1		0.6	2.4	2.8	0.21	1.4	12.5	14.6	290	20.0	140	70
  12x1		0.6	2.4	2.8	0.21	1.4	13.3	15.6	330	20.0	140	70
  19x1		0.6	2.4	2.8	0.26	1.5	15.7	18.4	490	20.0	140	70
  24x1		0.6	2.4	2.8	0.26	1.6	18.1	21.2	630	20.0	140	70
  32x1		0.6	2.4	2.8	0.26	1.6	19.7	23.1	760	20.0	140	70
  37x1		0.6	2.4	2.8	0.26	1.7	20.7	24.2	840	20.0	140	70
  40x1		0.6	2.4	2.8	0.26	1.7	21.4	25.1	910	20.0	140	70
  4x1.5	1.5	0.7	2.8	3.3	0.16	1.4	10.1	11.8	200	13.7	120	60
  7x1.5		0.7	2.8	3.3	0.21	1.4	11.9	14.0	290	13.7	120	60
  9x1.5		0.7	2.8	3.3	0.21	1.4	14.1	16.5	380	13.7	120	60
  12x1.5		0.7	2.8	3.3	0.21	1.5	15.8	18.5	450	13.7	120	60
  19x1.5		0.7	2.8	3.3	0.26	1.5	17.8	20.8	660	13.7	120	60
  24x1.5		0.7	2.8	3.3	0.26	1.6	20.7	24.2	850	13.7	120	60
  32x1.5		0.7	2.8	3.3	0.26	1.7	22.7	26.6	1050	13.7	120	60
  37x1.5		0.7	2.8	3.3	0.26	1.7	23.6	27.6	1160	13.7	120	60
  4x2.5	1.95	0.8	3.4	4.0	0.21	1.4	11.8	13.9	280	8.21	90	45
  7x2.5		0.8	3.4	4.0	0.21	1.4	13.7	16.1	400	8.21	90	45
  9x2.5		0.8	3.4	4.0	0.26	1.5	16.8	19.7	560	8.21	90	45
  12x2.5		0.8	3.4	4.0	0.26	1.5	18.0	21.1	660	8.21	90	45
  19x2.5		0.8	3.4	4.0	0.26	1.6	21.1	24.6	950	8.21	90	45
  24x2.5		0.8	3.4	4.0	0.26	1.8	24.7	28.9	1260	8.21	90	45

• (a)= One earth conductor (green/yellow) can be included upon request
  (b) = For information,indicative only

 0.6/1 kV :

• Number And Nominal Cross-Sectional Area(a)	Condu ctor Diam eter (b)	Min. Mean Thickn ess of Insula tion	Diameter of Core(b)		Min Wire Diameter of Screen	Min. Average Sheath Thickness	Overall Diameter		Weight	Maximum Conductor Resistance	Insulation Resistance
  											EI 105	EI 101- EI 104
  			Min	Max			Min	Max		20ºC	20ºC	20ºC
  mm2	mm	mm	mm	mm	mm	mm	mm	mm	kg/km	Ω/km	MΩ x km	MΩ x km
  TWO CORES
  1.5	1.5	0.8	3.0	3.5	0.16	1.4	9.3	10.9	150	13.7	150	75
  2.5	1.95	0.8	3.4	3.9	0.16	1.4	10.2	11.9	180	8.21	130	65
  4	2.5	0.8	3.9	4.6	0.21	1.4	11.5	13.4	240	5.09	110	55
  6	3.0	0.9	4.6	5.4	0.21	1.4	12.9	15.1	300	3.39	90	45
  10	3.9	1.1	5.8	6.8	0.21	1.5	15.5	18.2	460	1.95	85	45
  16	5.0	1.1	7.2	8.5	0.26	1.5	17.9	20.9	610	1.24	70	35
  25	6.4	1.3	8.6	10.0	0.26	1.7	21.6	25.3	830	0.795	65	35
  35	7.7	1.3	10.2	11.5	0.31	1.8	24.4	28.6	1130	0.565	60	30
  50	9.2	1.5	11.6	13.5	0.31	1.9	28.2	33.0	1500	0.393	55	30
  THREE CORES
  1.5	1.5	0.8	3.0	3.5	0.16	1.4	9.8	11.4	180	13.7	150	75
  2.5	1.95	0.8	3.4	3.9	0.16	1.4	10.7	12.5	220	8.21	130	65
  4	2.5	0.8	3.9	4.6	0.21	1.4	12.0	14.1	300	5.09	110	55
  6	3.0	0.9	4.6	5.4	0.21	1.4	13.6	16.0	380	3.39	90	45
  10	3.9	1.1	5.8	6.8	0.26	1.5	16.7	19.6	620	1.95	85	45
  16	5.0	1.1	7.2	8.5	0.26	1.6	19.1	22.3	800	1.24	70	35
  25	6.4	1.3	8.6	10.0	0.26	1.7	22.9	26.8	1140	0.795	65	35
  35	7.7	1.3	10.2	11.5	0.31	1.8	26.0	30.5	1500	0.565	60	30
  50	9.2	1.5	11.6	13.5	0.31	2.0	30.3	35.4	2050	0.393	55	30
  FOUR CORES
  1.5	1.5	0.8	3.0	3.5	0.16	1.4	10.5	12.3	210	13.7	150	75
  2.5	1.95	0.8	3.4	3.9	0.21	1.4	11.8	13.9	280	8.21	130	65
  4	2.5	0.8	3.9	4.6	0.21	1.4	13.1	15.3	360	5.09	110	55
  6	3.0	0.9	4.6	5.4	0.21	1.4	14.9	17.4	470	3.39	90	45
  10	3.9	1.1	5.8	6.8	0.26	1.6	18.4	21.6	780	1.95	85	45
  16	5.0	1.1	7.2	8.5	0.26	1.7	21.1	24.6	1020	1.24	70	35
  25	6.4	1.3	8.6	10.0	0.31	1.8	25.6	29.9	1490	0.795	65	35
  3X35+25	7.7/6.4	1.3/1.3	10.2/8.6	11.5/10.0	0.31	1.9	30.0	35.1	1820	0.565/0.795	60	30
  3X50+25	9.2/6.4	1.5/1.3	11.6/8.6	13.5/10.0	0.31	2.1	34.9	40.8	2480	0.393/0.795	55	30

PRODUCTION LINE  AND TEST EQUIPMENT