<\/p>
本系统用于将出窑冷却后的砖块进行码垛自动打包成捆。<\/p>
自力包装打捆机系统是砖块经过烧结出窑冷却后，由人工根据砖块的尺寸按照一定形式要求在悬挂吊篮输送线上进行单排码放，码放完成后，由推砖装置将单排砖摞推到一号打捆工位上，利用推进装置压紧排齐后自动打捆机进行单排砖跺打捆；四个单排砖垛打捆完成后，由带动力辊子输送机将四个单排砖垛同时输送到下线推砖工位上，下线推砖装置动作，将四个单排砖垛推到二号打捆工位，进行单排砖垛的成垛打捆，此方向共打两根（或一根）PET塑钢带；砖垛打捆完成后，在无动力辊筒输送机上由下一个砖垛挤推到成品出料工位，由叉车取走直接上车或者到料场暂存。<\/p>
成品砖块经过打捆后，可以减少装车时间和劳动强度，砖块在运输及装卸车过程中几乎无破损，减少料场堆放面积，便于计数，客户在使用过程中方便吊装使用等。<\/p>
<\/p>
断面隧道窑规格<\/span><\/span> <\/p><\/td> | 3.6M、<\/span>4.6M<\/span>、<\/span>6.9M<\/span><\/span><\/span> <\/p><\/td><\/tr> 适用砖块<\/span><\/span> <\/p><\/td> 各类砖型<\/span><\/span> <\/p><\/td><\/tr> 每小时捆扎能力<\/span><\/span> <\/p><\/td> 2万块标砖<\/span><\/span><\/span> <\/p><\/td><\/tr> 设备装机容量<\/span><\/span> <\/p><\/td> 25千伏安（<\/span>KVA<\/span>）<\/span><\/span><\/span> <\/p><\/td><\/tr> 每小时使用功率<\/span><\/span> <\/p><\/td> 20千瓦（<\/span>KW<\/span>）<\/span><\/span><\/span> <\/p><\/td><\/tr> 工作气压<\/span><\/span> <\/p><\/td> 0.6~0.8兆帕（<\/span>Mpa<\/span>）<\/span><\/span><\/span> <\/p><\/td><\/tr> 单垛耗气量<\/span><\/span> <\/p><\/td> 10升（<\/span>L<\/span>）<\/span><\/span><\/span> <\/p><\/td><\/tr> 捆扎带规格<\/span><\/span> <\/p><\/td> 宽度=15~16mm<\/span>、厚度<\/span>=0.<\/span><\/span>6<\/span>~<\/span>1<\/span>.<\/span>0<\/span>mm<\/span><\/span> <\/p><\/td><\/tr> 捆扎方式<\/span><\/span> <\/p><\/td> 侧面捆扎（摩擦方式）<\/span><\/span> <\/p><\/td><\/tr> 捆扎速度<\/span><\/span> <\/p><\/td> 5<\/span>条/1<\/span>分钟<\/span><\/span><\/span> <\/p><\/td><\/tr> 单垛打包数量<\/span><\/span> <\/p><\/td> 486<\/span>块（标砖）<\/span><\/span> <\/p><\/td><\/tr> 单垛耗材费用<\/span><\/span> <\/p><\/td> 3.1<\/span>元<\/span>(常规带<\/span>)<\/span>，<\/span>3.4<\/span>元<\/span>(<\/span>耐低温带<\/span>)<\/span><\/span><\/span> <\/p><\/td><\/tr><\/tbody><\/table> 1.技术参数<\/span> <\/p> 2. 设备主要机械配置清单<\/span> <\/p> 序号<\/span><\/span> <\/p><\/td> 项目<\/span><\/span> <\/p><\/td> 简要<\/span>功能<\/span>说明<\/span><\/span> <\/p><\/td> 规格<\/span><\/span> <\/p><\/td> 单位<\/span><\/span> <\/p><\/td> 数量<\/span><\/span> <\/p><\/td><\/tr> 1<\/span><\/span> <\/p><\/td> 吊篮<\/span>悬挂码垛<\/span>系统<\/span><\/span> <\/p><\/td> 人工码垛到吊篮,由吊篮输送到打包系统,同时推砖系统推入打包系统.<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 台<\/span><\/span> <\/p><\/td> 1<\/span><\/span> <\/p><\/td><\/tr> 2<\/span><\/span> <\/p><\/td> 液压缸推动砖头编组系统<\/span><\/span> <\/p><\/td> 将吊篮码好的砖推入打包输送平台<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 台<\/span><\/span> <\/p><\/td> 1<\/span><\/span> <\/p><\/td><\/tr> 3<\/span><\/span> <\/p><\/td> 滚筒输送线（包含无动力滚筒输送线和动力滚筒输送线两部分）<\/span><\/span> <\/p><\/td> 自动化输送砖头，吊篮系统，全自动打包机有线的联系起来<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 套<\/span><\/span> <\/p><\/td> 1<\/span><\/span> <\/p><\/td><\/tr> 4<\/span><\/span> <\/p><\/td> 自动添加护<\/span>边<\/span>带<\/span>装置（选配）<\/span><\/span> <\/p><\/td> 左右两边全自动添加PP护角装置，保<\/span>护<\/span>PET带<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 套<\/span><\/span> <\/p><\/td> 2<\/span><\/span> <\/p><\/td><\/tr> 5<\/span><\/span> <\/p><\/td> 瑞力全自动<\/span>捆扎打包机<\/span><\/span> <\/p><\/td> 全自动<\/span>穿带打捆做扣<\/span>，上下运动压紧砖头，机头左右浮动等相关功能保证打包的可靠性<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 台<\/span><\/span> <\/p><\/td> 2<\/span><\/span> <\/p><\/td><\/tr> 6<\/span><\/span> <\/p><\/td> 自动热熔切断护<\/span>边<\/span>带<\/span>装置<\/span><\/span> <\/p> （选配）<\/span><\/span> <\/p><\/td> 全自动热熔切断PP护角带，安全可靠<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 套<\/span><\/span> <\/p><\/td> 2<\/span><\/span> <\/p><\/td><\/tr> 7<\/span><\/span> <\/p><\/td> 液压顶升90°转向输送<\/span>装置<\/span><\/span> <\/p><\/td> 将横向打好包的砖垛提升以便推入纵向打包系统<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 套<\/span><\/span> <\/p><\/td> 1<\/span><\/span> <\/p><\/td><\/tr> 8<\/span><\/span> <\/p><\/td> 电气控制柜<\/span><\/span> <\/p><\/td> 满足客户不同规格产品的设定和切换，操作简单易上手，授权不同级别人员操作控制。<\/span><\/span> <\/p><\/td> 定制<\/span><\/span> <\/p><\/td> 套<\/span><\/span> <\/p><\/td> 1<\/span><\/span> <\/p><\/td><\/tr> 注：设备烤漆颜色请客户提供色板，<\/span>自力包装<\/span>标准烤漆颜色为<\/span>蓝、黄<\/span>色<\/span><\/span> <\/p> <\/span><\/p> 自力包装自动打捆机优点：简单、快速、超可靠性<\/p> ZL3000S模块化捆扎技术是在欧美发达**现有的捆扎技术上发展过来的，为砖块行业的包装应用带来了更高的可靠性和实用性。是专为提高产能、降低停机时间并减少维修成本而设计的。<\/span><\/p> ZL3000S将湖南自力包装**进的捆扎技术融入进砖块行业简单操作和维修的系统中，提升了整线的运行可靠性并为砖厂**减少停机时间，为砖厂创造更高的价值。<\/span><\/p> 独特的侧面式捆扎方式<\/p> 1：更大的产能<\/span><\/p> 将捆扎机头从砖垛的顶部放到侧面，由于机头无需通过机架的移动靠向砖垛，会减少打带时间。<\/p> 2：更好的安全性<\/span><\/p> 操作工人无需携带笨重的工具并攀到机架顶部处理捆扎机头的问题，更换打包带时也无需进入捆扎机工作区域。<\/p> 3：更好的包装效果<\/span><\/p> 捆扎机头在砖垛的侧面，可以提供更大的拉力以便打包带在砖垛表面形成更高并一致的拉紧保持力，这将更好的保持砖垛形状的稳定性，防止叉车在颠簸的路面运输时砖垛松弛并下垂。<\/p> 4：更加可靠<\/span><\/p> ZL3000S在砖垛侧面做接口可以防止在砖垛堆叠时由于砖垛间滑动挤压破坏接口造成断带。<\/span>ZL3000S<\/span>摩擦式接口提供优质的抗撕裂性能，即使在最大的冲击力下依然很难被撕开。<\/span><\/p> 捆扎主体系统<\/p> <\/p><\/td><\/tr><\/tbody><\/table> <\/p><\/div>
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