力士乐进口插装阀R930058427 OD150518A000000 REXROTH力士乐液压泵阀 力士乐液压元件
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插装阀基本组件
组件由阀芯、阀套、弹簧和密封圈组成。根据用途不同分为方向阀组件、压力阀组件和流量阀组件。同一通径的三种组件安装尺寸相同,但阀芯的结构形式和阀套座直径不同。三种组件均有两个主油口A 和B、一个控制口x 。
插装阀在流体控制功能的领域的使用种类比广泛,已应用的元件有是电磁换向阀,单向阀,溢流阀,减压阀,流量控制阀和顺序阀。通用性在流体动力回路设计和机械实用性的延伸,充分展示了插装阀对系统设计者和应用者的重要性。由于其装配过程的通用性、阀孔规格的通用性、互换性的特点,使用插装阀完全可以实现完善的设计配置,也使插装阀广泛地应用于各种液压机械。
以轮式装载机为例,采用插装阀集成块来代替故障不断、难以诊断和维修的动力传动控制装置。原有控制系统有60多个连接管件和19个元件。用来替代的整体特制集成块上只有11个管件和17个元件。体积为12 x 4 x 5立方英寸,是原系统所占空间的20%。采用插装阀的特点如下:
减少安装时间 减少泄漏点 减少易污染源 减少维修时间(因为插装阀无需取下管接头配件即可更换)
插装阀单元的工作状态 记油口A、B、x的压力分别为pA、pB、px, 作用面积分别为AA、AB、Ax, 阀芯上端复位弹簧力为Ft , 当 pxAx + Ft >pAAA + pBAB 时 阀口关闭 ; 当 pxAx + Ft ≤ pAAA+ pBAB 时 阀口开启。
实际工作时,阀芯的受力状况是通过油口x的通油方式控制的。
X通回油箱,阀口开启;
x与进油口相通,阀口关闭。
改变油口通油方式的阀称为先导阀。
三通阀 由两个方向阀组件并联而成,对外形成一个压力油口、一个工作油口和一个回油口。三通插装阀的工作状态数取决于先导换向阀的工作位置数。
四通阀由两个三通阀并联而成
先导阀可以是一个三位四通换向阀
先导阀也可以是两个二位四通换向阀或四个二位三通换向阀
四通插装阀的工作状态数取决于先导换向阀的工作位置数。
基本结构
二通插装阀与普通液压阀的功能相同,都是用来控制液压系统工作介质的压力、流量和流动方向的。二通插装阀由插入元件、先导元件、控制盖板和插装块体四部分组成。插入元件主要由阀芯、阀套、弹簧和密封件组成,图1为其示意图。控制盖板上,根据插装阀的不同控制功能,安装有相应的先导控制级元件,以实现对液压系统压力、流量和方向的控制,插装块体则既是嵌入插入元件及安装控制盖板的基础阀体,又是主油路和控制油路的通道体。
二通插装阀通过不同的盖板和各种先导阀(一般为滑阀)组合,即可构成方向控制阀、压力控制阀和流量控制阀。
二通插装阀液压系统实例分析
二通插装阀以其独特的优点以及经济和技术上的明显优势被广泛应用到各个行业。在集成的液压元件中,当通径小于32mm时,可采用叠加
阀,当通径大于中32mm时,应考虑采用插装阀。在一个液压系统中,可根据需要,液压控制阀全部采用二通插装阀;也可以部分液压控制阀采用滑阀式,另一部分液压控制阀采用二通插装阀,充分发挥两种液压控制阀各自的优点。
压力机械属于重型机械,主要应用于冶金行业.重型机械制造、化工等行业,如冲压机、锻造机、剪切机、粉末制品压力机、挤压机等。压力机械的动力及控制部分多数采用液压传动,由于液压系统所需的压力高、流量大,故适于用二通插装阀来控制液压系统的压力、流量和流动方向。
二通插装阀是一种新型的液压控制元件,
它适用于高压大流量的液压系统中,与普通液阀相比,它有以下优点:
(1)结构简单、紧凑、工艺性好,流动流阻小;(2)通流能力大,适用于大流量场合;(3)阀芯动作灵敏,响应快;(4)密封性能好,泄漏少;(5)工作可靠,抗污染能力强,寿命长;(6)适用于各种液压介质:如液压油、乳化液、水质;(7)便于实现集成化,能高度集成,适于与数字元件、比例元件及计算机组合使用,实现自动控制;(8)便于实现标准化、系统化、通用化。
由于二通插装阀具有独特的优点,因此它被广泛应用于重型机械、锻压机械、塑料机械、冶金机械、船舶、工程机械、矿山机械等领域。
上海韦米机电设备有限公司主营产品:
液压元件:柱塞泵、叶片泵、齿轮泵、马达、截止阀、方向阀、减压阀、流量控制阀、比例阀、伺服阀、插装阀、电液换向阀、电磁阀、电磁球阀、蓄能器、放大版、压力继电器、压力传感器。
气动元件::气动阀、阀岛、阀组、电磁阀、换向阀、压力调节阀、流量控制阀,止回阀、气缸和驱动装置、压缩空气气源处理单元、真空技术、传感器、气动连接技术,电气连接技术。
电控伺服::伺服驱动器,伺服电机、PLC模块、I/O模块、框架模块、电源模块、数据接口模块、键相位模块、继电器模块、测速模块、温度模块、显示屏、传感器、探头、前置器、延伸电缆。
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业务专员:董玄
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