I. 设备特点Technical Highlight:
X向横梁采用超高刚性精密三角梁(Tricision ®)技术,通过减轻运动负荷从而提高了整机的性能,是保证稳定性和刚性的最佳结构设计;该领先技术受到专利保护。
X beam has adopted the patented ultra rigid “Tricision ®” technology. This structure is the best solution to lighten main carriage’s weight and improve main carriage’s stability and rigidity, so can greatly improves CMM’s perbance.
Y轴采用海克斯康获得专利的整体燕尾型导轨,提高了测量机的精度和重复性。
Patented precision-machined dovetail guideway in Y axis improves CMM’s accuracy and repeatability.
三轴均采用同步带驱动,结构紧凑、不打滑、速度快、噪音低、易维护。
All machine axes’ transmission mode is timing belt, whose compact, nonskid structure makes it has excellence of high speed, low noise and easy maintenance.
Z轴采用可调气动平衡,运动平稳;并可在紧急情况下自动制动,保证安全。
Pneumatic counterbalance (adjustable) for Z axis, which makes Z axis operate stably, with automatic brake on emergency condition and keep CMM in safety.
三轴均采用德国海德汉镀金光栅,其热膨胀系数获得PTB认证。
All machine axes are equipped with the scales (gold and steel) of German Heidenhain which are are certified by PTB (Physikalisch-Technische Bundesanstalt), a German national institute of science and technology.
电机远程放置减少了移动质量,提高了速度,也避免了电机发热对机器性能的影响。
Remote mounted drive motors reduce moving mass for faster setting, and dissipate heat away from the machine frame.
配备全球一流的坐标测量软件,可满足任何通用车间检测需要。
Equipped with the powerful measuring software which second to none, Inspector can handle any common shop measurement and inspection tasks.
II. 技术参数Technical Specifications:
◇ 行 程Measuring Strokes: X轴 X Axis: 500 mm Y轴Y Axis:600 mm Z轴 Z Axis: 400 mm
◇ 结构型式Structure Type :移动桥式Moving Bridge
◇ 传动方式:直流伺服系统+ 预载荷高精度空气轴承 Transmission Mode:DC servo motor & Preload high precision air-bearing
◇ 开放式光栅尺 Incremental Linear Encoders (Open Model)
◇ 机 台:高精度花岗岩平台 Measuring Table :High precision granite measuring table
◇ 整机尺寸Overall Dimension(LWH):1535 m m X 1050 m m X 2247m m
◇ 机台承重 Max. Part Weight:300 kg , 整机重量Machine Weight:590 Kg
◇ 长度测量最大允许示值误差 Maximum permissible error of indication of a CMM for size measurement (m) :MPEE= 2.8+L/300
◇ 最大允许探测误差 Maximum Permissible Probing Error (m): MPEP=3.5
III. PC-DMIS (DCC)测量软件
PC-DMIS BASIC (DCC) 测量软件 PC-DMIS BASIC (DCC)通用测量软件,能够解决复杂的计量检测任务。该软件主要针对车间基层检测人员设计,能够使其在最短的时间内掌握该软件的使用。 PC-DMIS BASIC (DCC) is the universal metrology software, which can solve complex measuring tasks. This software is mainly intended for workshop basic-level inspection operators, enabling them to master the software applications in the shortest possible time.
这一具有强大检测功能的工业级计量软件提供了用户简易操作界面,帮助用户完成零件检测程序编程,测量程序初始化设定以及执行检测程序。运用先进的图形化报告功能,实现用户特殊的检测数据分析需求。PC-DMIS BASIC(DCC)软件的优势之一为其直观化的自学习功能,在不需要CAD模型的情况下,实现用户零件检测编程。PC-DMIS BASIC(DCC)软件独特的零件特征识别功能,针对不同测量点的探测,自动识别测量元素的类型(线、圆、圆柱,等等)。在完成工件特征检测之后,PC-DMIS BASIC (DCC)能够自动定义被测元素类型,提供所需信息和屏幕分析图形,这种动态图形通过被测几何元素之间拟合,实现被测工件的元素构造。
This powerful industrial metrology software features an easy-to-use operator interface that guides you through part programming, setup and inspection routine execution. Advanced graphics reporting functions let you configure inspection results to meet your specific data analysis needs. One of the features of PC-DMIS BASIC (DCC) is its intuitive self-teach capability that allows programming a part on the CMM without the help of a CAD file. The unique capability of PC-DMIS BASIC (DCC) is its ability to
recognize the feature type (line, circle, cylinder, etc.) from the points taken to measure it. After the measurement of a feature is completed, PC-DMIS BASIC (DCC) automatically defines the type of the element you measure, gives you the essential inbation, and draws the feature of the part on the screen. And this dynamic drawing is useful for the operator to realize the feature construction function through the integration of the defined element with the other features.
◇ 具有中文版面和在线中文帮助 Chinese language and Chinese on line help available.
◇ 完善、可定制的直观化图形用户界面(GUI)为不同软件应用水平的操作者提供了便捷的执行功能强大的计量软件的方法 A fully configurable, intuitive graphic user interface (GUI) provides users of all skill levels with easy access to powerful measurement routines.
◇ 点击鼠标,立即执行下述操作:完善的测头管理、零件坐标系管理和工件找正功能、检测报告、支持预览、特征构造、特征测量
One click start routines for: probe qualification and management, part alignments, reports, preview assistant, feature construction and feature measurement
◇ 几何元素的评价,包括:直线度、平面度、圆度、圆柱度、圆锥度以及圆环和球面等。相对基准几何要素真实位置度的评价:平行度、垂直度、角度、对称度、位置度、同轴度、同心度、轴向跳动、径向跳动、轴向全跳动、径向全跳动 Form buations of geometrical elements: Straightness, Flatness, Roundness, Cylinder b, Conical b, Torus b, and Spherical b. True b of an element with reference to the datum(s): Parallelism, Squareness, Angularity, Symmetry, Position, Coaxiality, Concentricity, Axial runout, Radial runout, Total axial runout, Total radial runout.
◇ 可实现工件几何特征量的直接测量,并能够完成几何关系的计算、构造和形位公差的评价与分析 Geometric features measurement, geometric relations calculation & construction, b and b tolerance buation.
◇ 互动式超级报告功能,增加了报告格式和数据处理上的灵活性 Versatile reporting templates allow a new flexibility in report batting and data handling.
◇ PTB完全认证 Full PTB Certification
◇ 符合ISO标准的公差评判能力 Follow the GD&T rules of ISO
Address:No.3 Factory, Ganglian Haoyong Industrial Area, Tantou Community ,Songgang Town, Bao’an
district, 518105, Shenzhen, China
Hotline:400-8800-268 Fax:+86 755 29710135
PC-DMIS PREMIUM (DCC)测量软件 PC-DMIS PREMIUM (DCC) Software PC-DMIS PREMIUM
软件允许用户采用三维 CAD数据,脱机或者联机生成工件检测程序,同时完成图形化工件模型和探测路径的模拟。利用功能强大的PC-DMIS PREMIUM图形功能,能够模拟测量运行,从而在该测量程序下载到车间现场实测之前,找到并纠正测量程序错误。 PC-DMIS PREMIUM lets you use the power of 3D CAD data to create part programs, both on and off-line, complete with graphical part models and probe path simulations. Using the powerful PC-DMIS PREMIUM graphical environment, you can create simulations to find and correct program errors before they are downloaded to the shop floor.
完全的三维仿真功能,可以使操作者能够在实际进行各种元素测量前,图形化检验初始化设定和零件检测程序。同时,通过插入图形帮助,使用者能够更好地理解复杂的测量任务。 Full 3D animation capability lets you include elements such as digitized images of parts and fixtures on the machine so that you can visually verify the setup and program prior to actual part inspection. Plus, you can insert visual tutorials to help operators understand particularly complex jobs. PC-DMIS PREMIUM
还能够实现对未知数据工件的检测,以便在CAD软件中生成数模,最终完成逆向工程的应用。 PC-DMIS PREMIUM also lets you fully document unknown parts and generate computer models for reverse engineering applications.
IV. 环境条件要求Environment Specifications:
◇ 测量机室温度要求Room Required Specifications
测量机室的温度Room Temperature: 18 - 22 °C
机器周围环境的最大温度梯度Max. Temperature Gradients: 1 °C/h,2 °C/24h,1 °C/m
◇ 供气系统Air Supply System 最小供气压力Min. Air Pressure : 0.45 Mpa
耗气量Air Consumption: 120 L/min
◇ 供电系统Electrical Requirements 电压Voltage: 220 V 10% 最大耗电量Max. Power Consumption: 2000W 电流Current: 15 A 用电设备要求接地可靠:接地电阻小于4欧姆 A good earth ground(less than 4 Ω) is required for reliable operation of the electrical controls.
V. 用户现场的测量机安装Installation at Customer Site
所有的包装箱需要在思瑞工程师监督和认可的情况下才能开启。设备的卸车,内部运送,拆装及就位由用户负责,思瑞工程师协助。在环境条件满足本文件所述要求之后,思瑞工程师在买方现场进行机器的安装、调试和最终的验收工作,最终验收将根据JJF1064—2004标准执行(等同于ISO 10360-2000) All boxes shall be opened only under the supervision of a SEREIN engineer. During the installation, support for connections, unloading, internal transportation, unpacking and placement must be provided by the buyers. Supplier should offer technical guide. Only after the environmental conditions conbs to the requirements of this agreement, SEREIN Engineers will carry out the work related to the machine installation, debugging and final inspection in the installation site. The final acceptance inspection should follow the standard of JJF1064-2004(This standard is the equivalent of ISO 10360-2000 )
VI. 培 训 Training:
培训地点Place:本公司培训部 at Serein Training Center 培训时间Duration:一个星期one week。
培训内容:设备使用及维护 Contents: Equipment application and maintenance
参加人员Attendees:两人,
参加培训人员要求具备计量基础知识及计算机应用知识,食宿差旅自理。 Attendees: 2 persons. People attending this class are expected to have some familiarity with metrology knowledge and PC application skill. And Cost for travel, food and accommodation during the training shall be paid by themselves.
VII. 售后服务After-market Service:
(1)保修条款。设备在售后一年内免费维修,如因人为损坏造成的机器故障,按被损坏的部件的实际价格收取费用。 1 year (12 months) guarantee is free of charge after Final Acceptance. But the buyer will be responsible for the parts-changed expense If the damage is caused by human error.
设备配置(标准)
序号
分项名称
规格及主要技术参数
产地/制造商
数量
1
主机
Croma 564 自动三坐标测量机 行程: 500 mm× 600 mm× 400 mm
SEREIN
1
2
软件系统
PC-DMIS BASIC(数控版) 测量软件包 (Windows操作平台)
HEXAGON
1
3
软件手册
PC-DMIS软件参考手册(光盘形式)
HEXAGON
1
4
控制系统
HEXAGON高速高精度控制系统 (含操纵盒)
HEXAGON
1
5
探测系统
TESASTAR-I (03939030) 手动旋转可重复分度测头 Manual Indexing Probe Head
TESA
1
6
校验球及球座
Ф15mm 陶瓷
1
7
测针组
测针组,12支
RENISHAW
1
8
控制电脑
联想(双核 3.2G CPU+2G DDR内存+512独立显卡+500GSATA串口硬盘+16X DVD),19”液晶显示器
LENOVO
1
测针组stylus kit
编号
规格Specs
数量Quantity
700-190-99
PS9R,Φ1.0x10(A-5000-7806)
1
700-190-94
PS2R,Φ2.0x20(A-5000-3603)
1
700-190-104
PS16R,Φ3.0x20(A-5000-4160)
1
700-190-105
PS17R,Φ4.0x20(A-5000-4161)
2
700-190-100
PS12R,Φ4.0x10(A-5000-4154)
1
700-190-115
SC2测针中心(A-5000-3627)
1
700-190-111
SE4,10(M-5000-3647)
1
700-190-112
SE5,20(M-5000-3648)
1
80-407-404
M2 EXT L40 d3 CF(A-5003-2280)
1
80-407-408
S20扳手(A-5003-2300)
1
700-190-116
M3-M2接头
1
合计Total
12
设备配置(高级)
TESA KIT7#:03969076探针组 Styli Kit
序号
分项名称
规格及主要技术参数
产地/制造商
数量
1
主机
Croma 564 自动三坐标测量机 行程: 500 mm×600mm×400 mm
SEREIN
1
2
软件系统
PC-DMIS BASIC (数控版) 测量软件包 (Windows操作平台)
HEXAGON
1
3
软件手册
PC-DMIS软件参考手册(光盘形式)
HEXAGON
1
4
控制系统
HEXAGON高速高精度控制系统 (含操纵盒)
HEXAGON
1
5
探测系统
TESASTAR-M M8 (03939376) 自动旋转可重复分度测头 定位重复性:0.5μm
TESA
1
6
测头系统
测头probe Tesastar-mp kit (03939217,body + 1SF module)
TESA
1
7
校验球及球座
Ф15mm陶瓷
1
8
测针组
TESA KIT7#:03969076 (M2,26支)
TESA
1
9
控制电脑
联想(双核3.2G CPU +2G DDR 内存+512M独立显卡+500G SATA串口硬盘+16X DVD),19液晶显示器
1
序号No.
规格Specification
零件号 Order No.
数量Quantity
1
1mm Dia.10 mm long ball stylus
03969201
2
2
2mm Dia.10 mm long ball stylus
03969202
6
3
3mm Dia.10 mm long ball stylus
03969203
2
4
4mm Dia.10 mm long ball stylus
03969204
2
5
1mm Dia.20 mm long ball stylus
03969221
1
6
2mm Dia.20 mm long ball stylus
03969212
2
7
3mm Dia.20 mm long ball stylus
03969213
1
8
4mm Dia.20 mm long ball stylus
03969214
1
9
5-way star stylus
03969082
1
10
5-Way center
03969054
1
11
10mm styli Extensions
03969231
2
12
20mm Styli Extensions
03969232
1
13
M2 stylus Knuckles
03969059
1
14
Tool key for stylus
047866
2
15
key HEX, 1.5mm
042086
1
16
storage case for accessories
03969078
1
合计Total
27